Safety Relays

A safety relay is a control device that monitors safety elements such as emergency stop buttons, light barriers and door switches with redundant circuits and safely cuts the machine's motion in a hazardous situation. It is used to implement the safety function required by the risk assessment on machines where the operator can reach the hazardous area, such as presses and robot cells. The category includes Siemens 3SK1 and configurable 3SK2, Schneider Electric XPS and ABB safety relays and expansion modules; the product data lists models rated Category 4, SIL 3 and PL e, and types with delayed outputs. Choose the relay according to the performance level (PL) or SIL value resulting from the risk assessment, the type of safety element to be connected, the number of safe outputs, the reset method and the supply voltage. The performance level is determined under EN ISO 13849-1 and SIL under IEC 62061, and the assessment covers the entire safety chain. A standard control relay is not a substitute for a safety relay because it does not have a redundant structure that monitors its own faults.

Products

How to choose Safety Relays

A safety relay is a control device that monitors safety elements such as emergency stop buttons, light barriers and door switches with redundant circuits and safely cuts the machine's motion in a hazardous situation. It is used to implement the safety function required by the risk assessment on machines where the operator can reach the hazardous area, such as presses and robot cells.

  • Separate sensing, motion control, logic processing and operator interface requirements.
  • Select signal type, supply voltage, communication protocol and I/O count for the machine network.
  • Verify housing size, sensing distance and PNP/NPN output polarity against the PLC input card.

Frequently asked questions

What is Safety Relays and where is it used?

A safety relay is a control device that monitors safety elements such as emergency stop buttons, light barriers and door switches with redundant circuits and safely cuts the machine's motion in a hazardous situation. It is used to implement the safety function required by the risk assessment on machines where the operator can reach the hazardous area, such as presses and robot cells.

What should I compare when choosing Safety Relays?

Choose the relay according to the performance level (PL) or SIL value resulting from the risk assessment, the type of safety element to be connected, the number of safe outputs, the reset method and the supply voltage.

Where can I find technical details for Safety Relays products?

A standard control relay is not a substitute for a safety relay because it does not have a redundant structure that monitors its own faults.

Safety Relays Selection Guide: Technical Criteria and Engineering Practice